Custom Electronics for Industrial, Energy, and IoT Products
Elecgator develops industrial interfaces, smart energy control electronics, and low-power IoT sensors — from concept to pilot-ready prototypes.
About Elecgator
Turning technical requirements into robust, real-world devices.
We are a specialized electronics design house partnering with OEMs, machine builders, and system integrators. By combining hardware and firmware engineering with practical product development, we help you overcome complex engineering hurdles.
Hardware Design
Multi-layer PCB design, analog/digital circuits, and power electronics optimized for industrial deployment.
Embedded Software
Efficient C/C++ firmware, RTOS implementation, and bare-metal programming for microcontrollers.
Industrial Communication
Integration of EtherCAT, Modbus, CAN bus, and proprietary industrial networking protocols.
Wireless & IoT
Low-power wireless architecture, battery-optimized sensing, and remote data collection endpoints.
Core Capabilities
Specialist Engineering Pillars
We bridge the gap between standard off-the-shelf components and fully custom product development, providing exact-fit electronics for specific industrial applications.
Industrial Automation & EtherCAT Engineering
Custom interface boards, EtherCAT slave devices, industrial control electronics, machine connectivity, and retrofit solutions for automation systems.
- Custom industrial interface boards
- EtherCAT slave development
- PLC / machine integration
- Legacy redesign and obsolescence support
Smart Energy & Building Control Electronics
Electronics and embedded control for energy management, HVAC coordination, EV charging integration, heat pump control, monitoring, and smart building systems.
- Energy edge controllers
- DIN-rail and panel electronics
- HVAC / EV / battery / PV integration
- Monitoring and control devices
Low-Power IoT Sensors
Battery-powered and wireless sensor devices for monitoring, measurement, and remote field data collection.
- Low-power embedded design
- Battery-optimized firmware
- Wireless sensing nodes
- Long-life remote monitoring devices
Process
How we work
A structured, practical development cycle designed to move from concept to pilot production efficiently and reliably.
Explore
We clarify requirements, assess technical feasibility, and define the system architecture to ensure alignment with business goals.
Design
Detailed hardware schematics, PCB layout, and embedded firmware architecture are developed by our cross-disciplinary team.
Prototype
We build working prototypes for rigorous validation. Our in-house assembly equipment helps accelerate early builds and design iteration.
Prepare
Once validated, we refine the design for manufacturability (DFM), execute a pilot build, and prepare the production handoff.
Project Examples
Built for real-world deployment
We deliver concrete engineering solutions to complex hardware and connectivity challenges.
Custom EtherCAT Slave Board
Designed a multi-axis EtherCAT interface board to replace obsolete legacy controls, integrating advanced motion coordination.
DIN-Rail Energy Controller
Developed an energy edge controller for HVAC and EV charging coordination in commercial buildings.
Battery-Powered Environmental Sensor
Engineered a low-power remote sensor node with 5-year battery life for remote facility monitoring.
Industrial Wireless Monitoring Node
Combined embedded firmware and wireless connectivity to create a robust industrial data collection endpoint.
OEM Electronics Redesign
Drove a complete hardware redesign and firmware port to overcome severe component obsolescence issues.
Have a specific requirement?
Whether it's an automation retrofit or a completely new IoT product line, let's discuss technical feasibility.
Let's talkWhy Elecgator
Reliable engineering output, iteration over theory
We focus on what works. Our electronics are designed to withstand industrial environments, communicate over robust protocols, and operate efficiently for years.
- Cross-disciplinary hardware + firmware expertise
- Built for real-world deployment
- Practical, collaborative development process
- In-house assembly equipment for rapid prototyping
- From first prototype to pilot-ready design
Need custom electronics for your next product?
Talk to Elecgator about industrial interfaces, smart energy electronics, low-power IoT sensor development, and rapid prototype iteration.
Schedule a feasibility call